Propane is one of the most widely used fuel sources in workplaces and homes alike. From heating construction sites and fueling vehicles and equipment to powering the barbecue to cook your family’s favourite summer meal, propane is everywhere. Add to its convenience the fact that it’s a perfect fuel for chilly climates and that it burns cleaner than gasoline or diesel, and you’ve got a winning combination! But don’t be fooled: besides being convenient, propane is also dangerous when misused or misunderstood.
Propane is a highly flammable, pressurized gas. In this blog post, we are going to talk about a few of the most common dangers that present themselves when using this type of fuel on a worksite. These dangers are very real, but also avoidable when you have the proper knowledge, training, and motivation to keep yourself and your co-workers safe from dangerous interactions with propane gas.
Safe Transport Rules
A propane cylinder in transit is a liability on wheels unless workers apply systematic controls.
There are certain non-negotiables when it comes to moving propane safely:
- Keep cylinders upright at all times
- Secure tanks to prevent movement
- Close the main valve and apply a protective cap to ensure cylinders are sealed
- Prevent any rolling, tipping, or impact of the vehicle it is transported in
Ignoring these basic rules can lead to life-threatening situations involving explosions and asphyxiation risks. In certain situations, improper transportation can also lead to contact frostbite. Any damage to the tanks in transport could also lead to dangerous situations later during handling or use, not just at the exact moment damage occurs.
So, as you can see, safe transport is not just about ticking TDG or CSA requirements, it’s about properly securing your load, analyzing the route, evaluating ventilation, and ensuring that documentation is correct and complete.
Transportation is sometimes seen as a gap between jobs. But really, safe transport is a job of its own, one that requires attention to detail without shortcuts.
Smart Storage
Just because the propane has been unloaded and is now sitting and waiting to be used doesn’t mean it’s no longer a danger!
Just like in transport, propane cylinders must be stored upright, secured, and sealed. Do not stack them, empty or full. That is a house of cards that you do not want to fall!
Because propane gas is heavier than air, it can displace oxygen in low-lying and poorly ventilated areas. This is a major health and safety concern, and propane asphyxiation can lead to injury or even death. Proper ventilation of storage areas is therefore a must.
Ideally, propane cylinders are stored outside, which ends many ventilation issues before they begin. But if propane must be kept inside, make sure the room is properly ventilated, a door provides a quick exit if necessary, and the cylinders are kept away from doorways, walkways, and airway intakes. Always check local fire codes and CSA B149 requirements before storing cylinders indoors.
As you can see, proper propane storage is more than setting down a propane cylinder (empty or full) and calling it a day. Always ensure proper storage procedures are in place and adhered to.
Safe Handling
Safe handling of propane cylinders begins before work gets started! Before hooking up a propane cylinder for any task:
- Check for leaks with soapy water
- Inspect date stamps to verify requalification
- Scan for dents, rust, or valve damage
Evaluating each cylinder before use isn’t optional; it’s fundamental. Workers should follow manufacturer’s instructions, PPE requirements, and employer procedures every time they work with or around propane. Because the real hazard isn’t the fuel itself, but the assumption that “it’s fine.”
Emergency Preparedness
With the potential for frostbite, fires, explosions, hazardous leaks, and asphyxiation, things can go wrong with propane very quickly.
Workers and supervisors need to analyze site-specific risks and create robust Emergency Response Plans (ERPs) that incorporate prevention, mitigation, preparation, response, and recovery. Spill kits, fire extinguishers, clear evacuation routes, and first-aid training all need to be worked out ahead of time, before the emergency happens.
A well-prepared site turns chaos into calm in the event of a propane incident.
Ready to level up your site’s propane safety culture? Don’t wait for an incident. Review your procedures, train your team, and treat each cylinder like it matters, because it does.
Train Your Team Today
Do you want even more detailed information about the dangers of propane and how to avoid them? Check out BIS Safety Software’s Propane Handling course. We can help you ensure your staff is ready to work safely with this common yet hazardous material. Throughout the course, there are in-depth diagrams of propane tanks and cylinders, detailed information on dangers and regulations, self-assessment questions, and a final exam. Upon passing the final exam, users earn a certificate of completion.
Want to dive deeper? The Propane Handling Course offers diagrams, hazard details, regulation guidance, practice questions, and a final exam. Successful completion of the course earns a certificate.
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