Would You Pass a Surprise Safety Inspection?
Home Blog Would You Pass a Surprise Safety Inspection? Here’s What Inspectors Look For By Shilpa Sharma Facebook Twitter LinkedIn A safety inspection can happen anytime. No warnings, no time to prepare—just an inspector walking in, clipboard in hand. The good news? A workplace that stays ready doesn’t have to worry. When safety is a daily habit, inspections become an opportunity to show what you’re doing right—not a scramble to fix what’s wrong. The best workplaces don’t just pass inspections—they set the standard for others to follow. A strong safety culture isn’t about passing tests. It’s about keeping workers safe, every shift, every day. What Do Inspectors Check First? Housekeeping – A clean, organized workspace shows a commitment to safety. Inspectors check for clear walkways, properly stored materials, and unobstructed exits. Clutter signals carelessness. A well-kept site reduces accidents and keeps workers focused. PPE Compliance – Workers should be using the right gear for the job. Hard hats, gloves, eye protection—whatever’s required. Proper PPE use signals a culture that values protection, not just policy. Machine Guards and Lockout/Tagout – Equipment must be well-maintained. No missing guards. No bypassed safety switches. Inspectors look for proper lockout/tagout procedures to ensure workers aren’t exposed to deadly risks. Emergency Exits and Equipment – Fire extinguishers, eyewash stations, exit signs—all must be accessible and in working order. In an emergency, workers shouldn’t waste time searching for life-saving tools. Training Records – A well-trained team is a safe team. Inspectors look for up-to date documentation proving workers know safety protocols. If your crew can’t answer basic safety questions, you have a problem. Hazard Communication – Chemicals must be labeled and stored correctly. SDS sheets should be easy to find. A missing label or improper storage isn’t just a violation—it’s a potential disaster. How to Stay Inspection-Ready Treat Every Day Like Inspection Day- Good safety habits should be second nature. If you wouldn’t want an inspector to see it, it shouldn’t happen in the first place. Fix Small Issues Before They Become Big Ones- A quick cleanup or repair today prevents larger problems tomorrow. A loose wire, a missing guard, a blocked exit—minor now, major later. Keep Training Up to Date – A knowledgeable team makes a safer workplace. Safety refreshers shouldn’t be a once-a-year event. Train often. Reinforce daily. Make PPE a Standard, Not a Suggestion- Workers should have what they need to stay protected. No gear, no work. Simple as that. Conduct Internal Audits- Regular self-checks reinforce a strong safety culture. Walk the site. Spot hazards. Fix them before an inspector has to point them out. Encourage Worker Feedback – The people on the floor know where the real risks are. If workers see a problem, they should feel safe speaking up without fear of backlash. Lead by Example – If supervisors cut corners, workers will too. Safety starts at the top. Set the standard. Final Thought: Stay Ready, Stay Safe A workplace that prioritizes safety every day never has to “get ready” for an inspection. It’s already there. Safety isn’t just about compliance—it’s about creating a workplace where everyone feels protected, prepared, and proud of the job they do. When safety is built into the routine, inspections become a chance to showcase success, not scramble to fix mistakes. Strong safety programs get recognized, and workplaces that take safety seriously earn trust from workers, clients, and inspectors alike. The goal isn’t just to pass an inspection—it’s to make sure every worker goes home safe. Every day. BIS Social Media Follow BIS Safety Software for industry-leading safety updates, training solutions, and more. Hover over each icon for quick access to follow, share, or explore our other channels. Facebook Instagram Linkedin Youtube Related Articles All Posts 360 Immersive Alberta safety courses awareness BambooHR integration biometric sensors BIS Safety Software black holes chemical chronic injuries community safety programs Compliance compliance courses compliance tools compliance vs protection Construction advocacy Construction education Construction industry construction safety training crane customized training daily trip inspection Danny Sellers data-driven safety digital forms driver file management driver training early intervention EHS Einstein emergency preparedness emergency supplies employee health employee safety employee training ergonomics exoskeletons fall protection field safety field safety services fire prevention first aid kit first week on the job fleet management gravitational waves hands-on training hazard communication hazard prevention heavy equipment safety high voltage systems HR automation HR software incident data incident reporting industrial safety injury prevention injury reporting injury response internal audits Jennifer Lastra job site hazards job site risks job site safety Jody Young KBR Safety Training Leadership leadership accountability LIGO LMS lone workers mental health at work MI Safety new workers Northern BC NRCA NSC Standard 13 occupational health occupational safety oil and gas safety onboarding safety Online safety training OSHA compliance OSHA standards overhead crane courses pain awareness physics careers pipeline safety PPE PPE enforcement pre-trip inspection pretrip inspection Professional development psychological safety risk management road safety Robin Postnikoff safety safety advice safety article safety best practices safety compliance safety culture safety innovation safety insights safety inspection safety leadership safety management safety management system safety myths safety systems safety technology safety theater safety tips safety training smart helmets space science supervisor training Total Recordable Injury Formula training training courses training matrix training record management transportation vehicle safety Virtual Reality VR Technology wearable technology WHMIS women in leadership work-alone training worker accountability worker protection worker safety workforce management workforce training workplace best practices workplace certification workplace hazards workplace health workplace injury prevention workplace risk management Workplace safety workplace wellness WSPS Transportation Safety Week Offers April 11, 2025 Transportation Safety Week is the perfect time to boost driver safety. Get 3 months free access to top training courses… Read More The LMS Buyer’s Guide: April 11, 2025 Choosing the right LMS can transform your training, compliance, and employee development. This guide highlights key factors to help you… Read More Comprehensive Guide to EHS Risk Management Software April 10, 2025 This guide helps you choose the best EHS risk management software by covering features, vendor selection,
The PPE Excuse
Home Blog The PPE Excuse Why Workers Skip It and How to Change That By Shilpa Sharma Facebook Twitter LinkedIn PPE saves lives, but too many workers skip it. Hard hats, gloves, and safety glasses get ignored, forgotten, or dismissed. The excuses are endless: “It’s uncomfortable.” “It slows me down.” “I’ve never needed it before.” But PPE only works if you wear it. A few seconds of hassle isn’t worth a lifetime of injury. Why Workers Skip PPE Workers give plenty of reasons for not wearing PPE, but none of them justify the risk. Understanding these excuses is the first step in fixing the problem. Too Uncomfortable: If PPE is hot, tight, or bulky, workers ditch it. Uncomfortable gear leads to improper use or outright refusal. False Security: “Nothing bad has happened yet” isn’t a safety plan. Just because an accident hasn’t happened doesn’t mean it won’t. Rushing the Job: Some think skipping PPE saves time, but accidents steal far more. A quick shortcut today could lead to months—or even a lifetime—of recovery. Peer Pressure: If others ignore PPE, workers follow suit. Nobody wants to be the only one following the rules while everyone else cuts corners. Weak Enforcement: If leaders don’t enforce PPE, workers won’t take it seriously. A rule that isn’t reinforced might as well not exist. The Real Cost of Skipping PPE You don’t need PPE—until you do. One missed moment can mean a lifetime of damage. PPE isn’t about inconvenience—it’s about survival. Eye injuries: Flying debris, sparks, and chemicals can cause blindness in seconds. Safety glasses aren’t optional; they’re necessary protection. Hearing loss: Loud environments destroy hearing. Once it’s gone, it’s gone. Many workers who skip ear protection wish they hadn’t—when it’s too late. Head trauma: One hit to the head without a helmet can be fatal. A single moment of neglect can lead to a life-altering injury. Burns and chemical exposure: Gloves and protective gear prevent lasting scars— or worse. Skin doesn’t grow back the same after severe burns. Amputations : Machines don’t care about mistakes. Hands, fingers, and limbs can be lost in an instant. PPE can be the last line of defense between a worker and disaster. How to Fix the PPE Problem Fixing PPE compliance isn’t about forcing workers into gear they hate. It’s about creating a culture where PPE is second nature, not an afterthought. Workers should have PPE that fits well and feels comfortable. No one should choose between safety and comfort. PPE should be easy to grab and always stocked in plain sight so workers don’t have to search for it. Enforcing PPE rules is essential. There should be no exceptions to a “no PPE, no work” policy. Workers need to understand why PPE matters, and real injury stories can drive the message home. A strong PPE culture means workers look out for each other and fix unsafe habits as they happen. Signs and posters keep safety fresh in workers’ minds. Calling out those who follow the rules builds better habits. Training should be ongoing, not just a one time event, and leadership must set the example. If supervisors don’t wear PPE, workers won’t either. Final Thought: No Excuses, Just Safety Skipping PPE isn’t tough—it’s reckless. No one is invincible. No job is worth blindness, burns, or lost limbs. PPE exists because real dangers exist. Wearing it isn’t just about following rules—it’s about survival. Make the right choice. Wear the gear. Stay safe. BIS Social Media Stay connected with BIS Safety Software for the latest in safety innovations, training tools, industry insights, and company news. Click any icon below to follow us and keep BIS updates just a tap away. Facebook Instagram Linkedin Youtube Related Articles All Posts 360 Immersive Alberta safety courses awareness BambooHR integration biometric sensors BIS Safety Software black holes chemical chronic injuries community safety programs Compliance compliance courses compliance tools compliance vs protection Construction advocacy Construction education Construction industry construction safety training crane customized training daily trip inspection Danny Sellers data-driven safety digital forms driver file management driver training early intervention EHS Einstein emergency preparedness emergency supplies employee health employee safety employee training ergonomics exoskeletons fall protection field safety field safety services fire prevention first aid kit first week on the job fleet management gravitational waves hands-on training hazard communication hazard prevention heavy equipment safety high voltage systems HR automation HR software incident data incident reporting industrial safety injury prevention injury reporting injury response internal audits Jennifer Lastra job site hazards job site risks job site safety Jody Young KBR Safety Training Leadership leadership accountability LIGO LMS lone workers mental health at work MI Safety new workers Northern BC NRCA NSC Standard 13 occupational health occupational safety oil and gas safety onboarding safety Online safety training OSHA compliance OSHA standards overhead crane courses pain awareness physics careers pipeline safety PPE PPE enforcement pre-trip inspection pretrip inspection Professional development psychological safety risk management road safety Robin Postnikoff safety safety advice safety article safety best practices safety compliance safety culture safety innovation safety insights safety inspection safety leadership safety management safety management system safety myths safety systems safety technology safety theater safety tips safety training smart helmets space science supervisor training Total Recordable Injury Formula training training courses training matrix training record management transportation vehicle safety Virtual Reality VR Technology wearable technology WHMIS women in leadership work-alone training worker accountability worker protection worker safety workforce management workforce training workplace best practices workplace certification workplace hazards workplace health workplace injury prevention workplace risk management Workplace safety workplace wellness WSPS Transportation Safety Week Offers April 11, 2025 Transportation Safety Week is the perfect time to boost driver safety. Get 3 months free access to top training courses… Read More The LMS Buyer’s Guide: April 11, 2025 Choosing the right LMS can transform your training, compliance, and employee development. This guide highlights key factors to help you… Read More Comprehensive Guide to EHS Risk Management Software April 10, 2025 This guide helps you choose the best EHS risk management
The Safety Metrics That Matter
The Safety Metrics That Matter How to Track and Improve Workplace Safety By Shilpa Sharma Facebook Twitter LinkedIn Safety in the workplace isn’t just a box to check—it’s a strategy that impacts productivity, morale, and compliance. But how do you know if your safety efforts are truly working? Tracking the right metrics provides the clarity needed to assess your current programs, identify risks, and drive continuous improvement. Metrics are more than numbers—they’re a window into your organization’s strengths and weaknesses. The right data shows what’s working, where gaps exist, and how to make real progress. This guide explores the key safety metrics every organization should track, why they matter, and how they can build a stronger, safer culture. Why Metrics Are Essential for Safety Management It’s easy to assume that safety efforts are effective simply because there hasn’t been a recent incident. But this reactive mindset leaves organizations vulnerable. Metrics allow you to move beyond assumptions and take a proactive approach. Here’s why tracking safety metrics is critical: Identify Trends: Metrics uncover patterns in incidents, near-misses, and compliance gaps, providing actionable insights. Set Priorities: Clear data highlights where to focus your efforts,whether it’s a particular department, process, or hazard. Measure Success: Safety initiatives need measurable goals. Metrics show whether you’re meeting them or need to adjust. Improve Accountability: Transparent data ensures everyone, from frontline workers to executives, understands their role in improving safety. Safety metrics turn vague objectives like “reduce accidents” into specific, trackable actions. They’re the foundation of a safety program that delivers real results. Key Takeaways The best safety programs are built on data, not assumptions. Metrics give leaders the visibility they need to prioritize, improve, and stay proactive. Leading indicators like near-miss reports and safety observations drive real change. They spotlight risk before it becomes an incident. Tracking compliance and training completion keeps your workforce prepared—and your business protected. It’s not just about meeting requirements; it’s about readiness. Technology turns data into decisions. Automation and dashboards streamline tracking, improve accuracy, and help you measure what really matters. The Safety Metrics That Matter Most Tracking safety data can feel overwhelming, especially with so many variables at play. To make the process manageable, focus on these key metrics that provide the most insight into your workplace safety efforts: 1. Incident Rates: The Safety Baseline What It Measures: The number of workplace injuries or illnesses over a specific period, often calculated per 100 full-time employees. Why It Matters: Incident rates are a critical measure of workplacesafety. A high rate signals systemic issues, while a declining rateindicates progress. How to Track: Calculate Total Recordable Incident Rate (TRIR) andcompare it against industry benchmarks. Break the data down further bydepartment or job role to identify problem areas. Example in Action: A manufacturing company notices its TRIR is higher than the industry average. By analyzing incident reports, they discover most injuries occur during equipment maintenance. This insight leads to additional training and updated safety protocols, reducing incidents over time. 2. Near-Miss Reports: Catching Problems Early What It Measures: Situations where an accident was narrowly avoided, such as a worker tripping over an unsecured cable but notfalling. Why It Matters: Near-misses provide critical warnings about potential hazards. They’re opportunities to fix problems before theycause harm. How to Track: Implement an easy-to-use reporting system and actively encourage workers to log near-misses. Track trends to pinpointrecurring risks. Example in Action: A manufacturing company notices its TRIR is higher than the industry average. By analyzing incident reports, they discover most injuries occur during equipment maintenance. This insight leads to additional training and updated safety protocols, reducing incidents over time. 3. Compliance Scores: Staying Ahead of Regulations What It Measures: How well your organization meets regulatory safety standards and internal policies Why It Matters: Falling out of compliance can lead to hefty fines, reputational damage, and operational delays. High compliance scoresindicate your processes are robust and up-to-date. How to Track: Conduct regular audits, inspections, and reviews of safety documentation. Use safety management software to streamlinecompliance tracking. Example in Action: During a routine audit, a logistics company identifies gaps in their chemical storage compliance. By updating training and implementing automated alerts for inspections, they prevent violations and maintain their safety record. 4. Training Participation and Completion: Building a Prepared Workforce What It Measures: The percentage of employees who have completed required safety training, as well as refresher courses. Why It Matters: Training ensures workers have the knowledge and skills to handle risks effectively. Low participation rates can indicategaps in your safety program. How to Track: Monitor training attendance and completion rates using a learning management system (LMS). Analyze data by team ordepartment to identify weak spots. Example in Action: : A healthcare provider notices low completion rates for fire safety training among night-shift staff. They adjust training schedules to accommodate night workers, increasing compliance and preparedness. 5. Safety Observations: Proactive Risk Management What It Measures: Observations conducted by managers or safety teams to evaluate workplace conditions and behaviors. Why It Matters: : Regular safety observations catch potential hazardsand reinforce accountability. They also provide insight into how wellsafety policies are being followed. How to Track: : Use standardized checklists during observations and log findings in a centralized system. Look for recurring issues and trackimprovements over time. Example in Action: : A food processing plant conducts monthly safety observations and notices inconsistent use of PPE in certain areas. They respond by reinforcing training and updating signage, improving compliance. How Tracking Metrics Drives Improvement What It Measures: Observations conducted by managers or safety teams to evaluate workplace conditions and behaviors. Why It Matters: : Regular safety observations catch potential hazards and reinforce accountability. They also provide insight into how wellsafety policies are being followed. How to Track: : Use standardized checklists during observations and log findings in a centralized system. Look for recurring issues and trackimprovements over time. Example in Action: : A food processing plant conducts monthly safety observations and notices inconsistent use of PPE in certain areas. They respond by
